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How to Work with an E-Crane
Working with an
equilibrated crane is not obvious. On one hand there is the shape
of the construction which makes you think of an enormous hydraulic
excavator. On the other hand there is the aspect (size) of a crane.
These different aspects are combined into a modern design which
obtains the best of both worlds. Integrated into the E-Crane are
two separate working modes; one for lift service and one for duty
cycle service.
Compared to a hydraulic
excavator, an equilibrated crane has an equal number of movements
(stick, boom, swing, grab). However, because of the proportions
of the machine, the masses are a multiple of those of an excavator.
Notice
Large masses
result into more important inertial forces, which have to be overcome
during the acceleration and the deceleration of the different
movements.
Bear this phenomenon in mind,
adapt your way of thinking and the way of operating your
E-crane.
The 'E-Crane Operator'
Compared to an
excavator, an E-Crane (duty-cycle machine) is heavier and less maneuverable.
An excavator requires an operator who can easily control 3 movements
more simultaneously. An E-Crane operator needs to proportionally
control all movements because of the heavier loads and the more
important forces of inertia involved.
Therefore
an E-Crane is used optimally when the operator combines both modes.
This means that
the E-Crane operator should be able to tackle the proportionality
of the hydraulic system. This sensitive way of operating should
control the crane using the fine proportionality of the hydraulic
system and the simultaneous control of 3 and more functions.
This kind of operating
mode results in a smooth working machine with very short cycle times.
Hints for the
skilled operator
Hereafter we mention
some tips which can help the skilled E-Crane operator:
- 1. Do always operate the
swing movement as soon as possible and always try to combine it
with another movement, especially the boom or the stick function.
- 2. React with foresight.
This applies especially to the swing. Don't expect your crane
to have immediately its maximum swing speed. By reacting with
foresight we mean the same reaction you automatically have when,
driving your car. As you are approaching a red traffic light,
you slow down or shift into a lower gear before you reach the
traffic light, don't you ?
- 3. Combine as many movements
as possible. During the swing operation you can bring the boom
and/or the stick into the right position to grab or unload.
- 4. Try to combine instead
of working sequentially. This will increase your turnover capacity.
It is also much better to use several functions at the same time
at lower speed than to use only one function at the highest possible
speed.
- 5. During the swing operation
the grab rotator (if installed) can be used to bring the load
into the correct position for unloading the grab.
- 6. Did you know that opening
and closing of the grab takes as much as 20% of the total cycle
time ? Closing the grab can be initiated without any problem at
the end of the downward movement (grab positioning) of the main
boom, while immediately afterwards you can already hoist again,
in combination with the swing.
Notice
The E-Crane operator
is the key figure. The operator and nobody else can make his equilibrated
crane a success. The E-Crane is "operator friendly" and is being
operated with great success by operators with various amounts of
experience from hydraulic excavators, lattice boom cranes and other
types of equipment. |